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| No.13671472

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Information Name: | Plasma deburring polishing equipment |
Published: | 2015-03-18 |
Validity: | 30 |
Specifications: | |
Quantity: | 10.00 |
Price Description: | |
Detailed Product Description: | A liquid plasma polishing works, also known as plasma plasma polishing polishing. Works mainly used for polishing metal products, surface treatment industry is a new process, this article will polish in plasma, application advantages and coordination in the surface treatment industry applications. Plasma also called the fourth state, a form of electromagnetic gaseous discharge phenomena, so that the partially ionized gas particles, the ionized gas including atoms, molecules, radicals, ions and electrons. Plasma is at high temperature and pressure, polishes water-soluble state, ions from the nucleus and ran out of the nucleus to form the ion with a positive charge, when these ions reach a certain amount of time can become a plasma state, plasma state energy is large, When the plasma and the object to be polished friction, instantly makes the object reaches the edges smooth, bright surface effect. Plasma Polishing is a new metal surface treatment process, only in the molecular layer of the workpiece surface and the plasma reaction, the spacing of atoms in molecules typically 0.1-0.3 nm, the processing depth of 0.3-4.5 nm. The surface roughness of the polishing composition in 1MM within the range, so the plasma chemical activation of the workpiece surface, remove the surface layer of molecular contamination, chemical cross-linked surface. Simple liquid plasma polishing process operations: hang - plasma polishing liquid - water - to dry - hang under - Packaging (or after other processes: such as vacuum coating and electroplating, coloring, painting, etc.) liquid plasma Some of the features polished test: (1) polishing rate test liquid plasma polishing of SUS303, SUS304 and SUS316 stainless steel and other types of polishing rate results. Test results showed that the polishing liquid plasma polishing rate associated with the kind of the substrate is small. However, the polishing rate is increased along with the applied electric field increases, the polishing rate> 1.0∪m / min, is ten times the conventional polishing method. (2). Roughness test by the test results of FIG. 2 stainless steel base material 303, 304 and 316 find other types of liquid through the plasma after polishing, respectively roughness dropped significantly <0.1vm, especially from approximately 316 base 1vm roughness can be reduced to 0.08vm. This polishing technology has the ability to close within the scope of nanoscale polishing. (3) Gloss Test The test results showed that 303, 304 and 316 and other types of stainless steel base material after the liquid plasma polishing, gloss was significantly increased respectively from about 45% to 75%, 85%, and 95%. This is said that the transition from the base structure for a matte gloss mirror effect structures. It can determine the substrate after polishing liquid ion polishing and other industrial products in line with decorative appearance and material properties requirements. (4) The hardness test test results showed that the stainless steel substrate, such as 303, 304 and 316 models after polishing liquid plasma, respectively, the hardness varies from about 250HV to 280HV Vic Vic hardness hardness. Test results show that regardless of the substrate material is SUS316, SUS304, or SUS303, which has a hardness of elevating the positive. Second, the advantages of liquid plasma polishing polishing technology is one of the key technologies of metal surface treatment, polishing both in traditional industries or in the electronics industry in the digital production steps are essential. Polishing is a surface finishing process, after polishing process, the surface roughness decreased, along with the general increase gloss, there are different degrees of improvement of their mechanical, physical and chemical properties of the workpiece after polishing. For example, the roughness of the lower finish enhanced to improve the corrosion resistance, notch sensitivity reduces the friction coefficient decreased to reduce wear. Plasma polishing liquid used in polishing technology is a completely different from the traditional method of polishing a new technology, this polishing technique is based on electrochemical principles and the principles of chemistry and research and design. Polished technique does not use the environment pollution and damage to the health of chemical producers, but it was able to reach the traditional polishing methods are difficult to achieve high-quality, polishing speed is unmatched by traditional polishing methods, far below the cost of production traditional polishing costs. Third, the liquid plasma polished metal surface treatment industry as a result of the application of liquid plasma polishing these features exist, so the current application is very wide, and there are replacing electrolytic polishing trend. Plasma polishing and electrolytic polishing of applicable industry wide range: mobile electronics, digital accessories, eyewear manufacturing, medical equipment, watches, jewelry, auto parts, precision molds, aerospace and metal products industries plasma polishing process can be said is the most advanced on the market The polishing process. He has both similarities with electrolysis are essentially different. Say that they are similar to their polished surface effect almost. He said the most important is the essence of the difference between cost and low-ion polishing environmental pollution, while electrolysis is the opposite. Electrolysis is the most important by electrochemical etching solution to the workpiece. So medicine are very corrosive. There are a lot of damage to the human body. Environmental pollution is very serious. The plasma polishing polishing non-corrosive salt, the human body without harm to the environment but also pollution. Polishing salt has been SGS certification, polishing solvent emissions by ROHS testing sewage pollution. Fourth, the polishing liquid plasma in the industry in the production line play a major role, manual polishing time of press molded product is removed and the surface of the orange peel stamping blotting Ma left wheel lines, will be used very thin line wheel lines removed. This time left wheel lines if using liquid plasma polishing to remove the final product surface mirror light effect without any texture, surface edges and corners to produce beneficial and R angle with the other components of internal and external artifacts like bright polished, well improve product gloss, reducing the surface roughness of products, greatly improve the surface hardness. 2, mobile phones and other digital products, mobile phone parts parts internal parts do require treatment. Effect is to cloak, deburring. Made of stainless steel slot, slots and other product lines, as is the general and cloth interior parts and complex rules, the phone can not handle basic polishing, polishing using liquid ion energy can be very effective to cloak, deburring. So that can be a good fit between the parts, friction greatly reduce the circuit board. This is a trend, more and more widely used in various brands. Internal parts of the more special products for the rails, manual processing can not effectively control the size, a lot of places can not be polished. Plasma polishing liquid can have a very efficient solution to this problem polishing. 4, watches, jewelry and glasses, etc. Compared with other parts of the polishing method using liquid plasma polishing and grinding machine vibration combination of 2-8 minutes to complete the product deburring and polishing process. Not only reduces the operating manual of 60% -80%, and the structural stability of a given product. Polished non-corrosive salt, the human body without harm to the environment but also pollution. 5, the complex shape metal parts polishing and vacuum plating laser polishing products before making a vacuum plating cleaning process also need to do first, then do the vacuum plating process. This is because the products in the laser surface prone to yellowing and waste absorption by some simple cleaning to remove simply not clean. If cleaning is not clean, it will cause uneven color vacuum plating and pitting and other undesirable phenomena. So the majority of the customer access to the liquid plasma polishing process, such that the intensity of the product to be cleaned is greatly improved, so that the yield was significantly increased by 10 to 20%. Brushed polished before making vacuum plating products also need to do first plasma polishing process, then do vacuum plating. This is because the product is easy to make in the process of drawing strain gravel surface or nylon filament temperature adsorption charred bits in the workpiece drawing, a simple cleaning is also no way to remove and clean. If cleaning is not clean will give the true cause pitting electroless plating, trachoma and uneven color. In summary, the liquid plasma polished metal surface treatment is indeed an indispensable process, and he will also be on the human body without harm to the environment pollution-free, low-cost absolutely overwhelming advantage electrolysis process, but also lifted more adverse factors for polishing industry of high-quality products and make more contributions. Products Case: |
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Copyright © GuangDong ICP No. 10089450, Dongguan source into Automation Equipment Co. All rights reserved.
Technical support: ShenZhen AllWays Technology Development Co., Ltd.
AllSources Network's Disclaimer: The legitimacy of the enterprise information does not undertake any guarantee responsibility
You are the 8444 visitor
Copyright © GuangDong ICP No. 10089450, Dongguan source into Automation Equipment Co. All rights reserved.
Technical support: ShenZhen AllWays Technology Development Co., Ltd.
AllSources Network's Disclaimer: The legitimacy of the enterprise information does not undertake any guarantee responsibility